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how to install electric fans on aluminum radiator

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Why buy an Aluminum Radiator? From what I've read over and over today, there really doesn't seem to be any issue with anything as long as you wire it correctly with relays. Well I spent all afternoon at work (productive day lol) searching for any potential issues with the electric fan. Since we were dealing with a radiator, it was important to be careful so we didn’t bend or puncture any tubes. If you don't the Spikes amount to some 600v measured in milli-seconds enough to burn out any Micro Processing Circuits (Transistors) you have installed on your car such as CDI Ignition components or your MP3 Player ... etc. There are a huge selection of electric radiator fans, and it becomes tricky to find the best one. Electric fans are commo… When I install it do I need to access it from underneath the car or can everything be done from the engine compartment? Normally I’d buy just the radiator and then spec and order a proper Italian-made Spal fan myself. Can you explain this more in depth or point me to an article. 2) Visually inspect radiator and fan set up to better understand air flow deficiencies. Slide the fastening clip securely onto the spring and trim excess plastic. Installation of the Electric Fan: The electric fan should cover as much radiator surface as possible. In the Painless Performance electric fan relay kit we got from Speedway Motors, a circuit breaker is supplied if you wanted to safely get power directly from the battery. We are installing an electric fan and our car uses a V8 core support. Electric Fans. I cant see the fans coming on/off being any more of a shock to the system than my starter (I think its like a 280hp starter). Relay for wiring electric fans to radiator. Installing the Flex-A-Lite electric fan and shroud was fairly painless and took us less than a day. Establish the Need. So, check out the video, and be sure to check out my other videos, subscribe to my YouTube channel, and like and comment.   Thanks! It also comes complete with rubber flaps for higher speeds when airflow through the grille increases. At Griffin we are proud to build one of a kind custom radiators. … Next, I tried a fan shroud to help direct the air through the core, still no luck. How to Install Electric Radiator Cooling Fan: All You Need to Know! Mounting small rubber flaps in the corners is another good idea that takes only a small effort to offer big rewards in cooling. http://store.summitracing.com/partdetail.asp?autofilter=1&part=DER%2D16749&N=700+0&autoview=sku, (You must log in or sign up to reply here. In this 2nd of 3 video series on installing an all-aluminum 2 core radiator with electrical fans, I cover all the required electrical hook ups.  This whole process is not hard, but I will say, it requires patience. Custom Radiators. Composed of high-quality aluminum, it is lightweight and easy to drill through for a custom fit. This aluminum radiator offers a perfect fit for most of the classic racing vehicles. The electrical is pretty well documented on www.nastyz28.com electrical section. To mount the fans to the core support, use steel or aluminum tubing from a hardware store, and cut it to fit. Be sure you have DIODES placed across the Relay Terminals to prevent it. This Summit aluminum fan shroud is designed to mount a single 16-inch electric fan to a radiator. And we proudly make our products in the U.S. Performance cooling products for the automotive market. Of course, we took our time and tried to install everything as clean and nice as possible. The Some times you need a little extra airflow at slow vehicle speeds to keep your car or truck cool. If you need a custom radiator we’re here to help. Adding a manual switch to an electric radiator fan is an economical way of keeping your car cool and in good condition. The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. I am not a mechanic, just a regular guy who loves tinkering with cars.  If I can do it, anyone can! The major problem encountered when installing Electric Fans is Voltage Spikes which occur when the Fan Motors shut down. This write up shows how I mounted my Ford Taurus electric fan to an off-the-shelf aluminum radiator. We decided to take a crack at Old Air's 16-inch 225-watt electric fan, installing it on a '65 Mustang with a 289 and an 18-inch, two-row core-aluminum radiator. 175-180 degrees w/ electric fan and shroud 22" radiator 155-165 degrees w/ manual fan and shroud 26" radiator Replace 180 degree stat. Installation instructions provided by Manufacturer I bought a new Chinese-made triple-core aluminum radiator and fan off eBay, hoping that they’d solve the problem. Even setting my shop fan in front of the radiator with the electric fan … Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. This aluminum fan shroud is designed to concentrate airflow to your cooling fan. If your mechanical … I've never heard of that but would hate to have that happen with all the modern electronics in my camaro. Are they Accurate? If you're rusty or new to this automotive element, here's a short rundown of how radiator fans work.Electric radiator fans operate when radiator temperature rises to preset heat range. All done. We managed to come up with a review of the Top 10 Best electric radiator fan in 2021 for you. The relays need to be mounted somewhere in the engine bay.  After getting this wrong by mounting them to the ECU box and realizing it was much too hot here for my tastes, I relocated the relays to the outside of the big black cover for the under-hood fuse box.  Furthermore, I located the relays on the firewall side to keep them as far away from heat as possible. If you haven’t read our original post on mechanical and electric fans, start there. The high-quality aluminum material… I understand what your saying about where to power it from but I dont really understand what you mean about diodes. GM Chevy Tahoe 5.3 Vortec LS Engine Tear Down | Rebuild | Mods. Electric fans are not dependent on engine RPMs to deliver the maximum amount of airflow. Route the GREY 18 gauge wire and cut to proper length. Re-check the fan shroud clearance with fans installed. A generic aluminum radiator and electric fan also seemed to help, but it didn’t fit the car well enough to be considered a permanent solution. In this 2 nd of 3 video series on installing an all-aluminum 2 core radiator with electrical fans, I cover all the required electrical hook ups. The shroud’s purpose is to pull air through the entire cooling surface of the radiator instead of only through the fan. After test-fitting the radiator to the car to double-check clearance for the electric fan, the first order of business was to determine how to mount the shroud to the radiator. The spacing between the radiator and the electric fan should be approximately 3/8" to maintain air flow through the core. 1) Air flow and temp test to get a starting point. As an Amazon Associate, I earn from qualifying purchases. Not to mention, an aluminum radiator looks pretty cool through the grille of a hot 55, 56 or 57, no pun intended. Be sure you have DIODES placed across the Relay Terminals to prevent it. Another option is to transplant a fan from another car. Fans should be fastened to the shroud with the proper size sheet metal screws and lock washers. Hooking up the electric fan … Through our process we help customers all over the world design and build radiators to cool everything from vintage vehicles to industrial equipment. mount the fan(s) to the shroud. The relays (each) have 4 connections.  First to battery positive, second to the fans, third to an ignition switch, and fourth, to a temperature sensor placed in the radiator.  Having 2 fans required some “marrying up” of the wires, and for that, I used some homemade 3 way connectors. The Griffin radiator kit comes with a relay and wiring for each fan, but a separate relay needs to be purchased to take advantage of the AC on / off capability (see 3rd video). The write up only covers the mechanical installation. Be sure that all connections are firm and in place to ensure fan mount is installed properly onto radiator. These situations are when you need the fan to perform the most. Are Tekton Torque Wrenches Any Good? Videos For Complete Engine Tear down, Rebuild, and So Many MODS! I used a fuse tap for my ignition source and drilled a hole in the fuse box to run the wires.  After some extensive testing, I made sure the fans were operating correctly and was ready to move on to phase 3 which was wiring up the AC compressor. The install was as simple as draining the fluid, removing the stock radiator, and dropping in the AFCO radiator and fan combo into the stock location. In this article, we have tested several dozens of them, and we have arrived at the best products. Chevy Colorado Installing Car Stereo and Speakers, Amp & Sub 2006, mods for tahoe yukon suburban silverado sierra. The electric fan housing is built into the radiator, and the whole thing bolts right into the stock radiator’s location. Learn how to install an aluminum radiator and electric cooling fan by using a Flex-a-lite Black Magic M150 fan and Griffin radiator. For best results mount the relay in as close proximity to the electric fan as possible. Next slide the dampening spring onto the fastener with the large spring coil facing the radiator as shown. Switching to the electric fan was an improvement over the engine driven fan, however the temp would still creep up on me. Discussion in 'Electrical Systems' started by Abomination, Mar 20, 2008. I bought my fan off Ebay for approximately ~$80 and it has been a fantastic addition to the cooling system. The fan should be mounted as high on the radiator core as possible. The original radiator and fan appeared functional, but still the car overheated. ). 1968 - 1971 Chevy II Nova Big Block COLD-CASE Aluminum Radiator KIT WITH BRACKETS for Automatic Trans with 16" Electric Fan and Custom Fit Aluminum Fan Shroud This 1968 - 1971 Chevy II Nova BB COLD-CASE radiator KIT comes complete with a 16" Electric Fan And Custom Fit Aluminum Shroud.Radiator is Tig welded, 100% aluminum and absolutely beautiful. Exhaustive video coverage of my Chevy Tahoe engine tear-down, rebuild, and mods. It's unlikely you would have room for both, but you should never run a mechanical fan with an electrical fan on the same side of the radiator. If you're looking for fans with a larger shroud assembly that provides the advantage of maximum tunneling for air, we've got fans with lightweight aluminum shrouds such as the Mishimoto Electric Fan With Aluminum Shroud and the Mishimoto low-profile Slim Electric Fan.Both Mishimoto fans are vehicle-specific, and are available as single or dual fans depending on vehicle application. The major problem encountered when installing Electric Fans is Voltage Spikes which occur when the Fan Motors shut down. The BlackMagic fan is a good choice, and comes with a built in thermostat (important). The first part of the installation is to install the electric fan to your radiator, and remove the mechanical fan. The PermaCool "finger chopper" has also been used with success, but it lacks a shroud to direct airflow and has sharp metal blades (hence the name). How to choose and identify a Radiator: How to install an Electric Fan Relay: How to install an Overflow Tank: How to purge your Radiator: Champion at SEMA 2017: Our First Annual Car Show: Yenko Camaro build featuring Champion: Netflix Series featuring Champion: It provides 2,320 cfm of air flow. 4. 5. There are many aftermarket electric fans available, but few have been proven to cool well enough to be used on the rotary. An electric fan and shroud will out-perform an engine driven fan at idle, stop & go, or in-town driving. This whole process is not hard, but I will say, it requires patience. Copyright © 2019 Fun Car Stuff | All Rights Reserved, A/C Heat Broken, Hot is Cold or Cold is Hot – Blend Door Actuator in the Tahoe, Soft Start Pulse Width Modulated Electric Fan Controller for Radiator. Install the thermoswitch into the cylinder head or intake manifold fitting as available per your application. Don't buy a 3 or 4 row aluminum radiator! Rob Siegel. We recommend a quality thread locker compound to be used on the screws. Pick the one that will work well for your automobile. Electric fans, also sometimes referred to as “e-fans”, are devices that are used to keep machinery or the parts of a car engine that generate heat cool. I bought a setup for the aluminum radiator w/dual electric fans and shroud. Thing bolts right into the cylinder head or intake manifold fitting as available per your application radiator... An article the aluminum radiator and fan off eBay for approximately ~ $ and! In this article, we took our time and tried to install electric radiator cooling fan Mar,! Higher speeds when airflow through the core, still no luck everything clean. Install the electric fan to an article surface as possible if I can do it, anyone can compound be. On mechanical and electric fans is Voltage Spikes which occur when the fan shut! Installing car Stereo and Speakers, Amp & Sub 2006, mods for Tahoe yukon suburban sierra. Was an improvement over the world design and build radiators to cool everything from vehicles! Or intake manifold fitting as available per your application any potential issues the. Heard of that but would hate to have that happen with all modern. Right into the radiator with the electric fan and shroud slow vehicle to. Video coverage of my Chevy Tahoe 5.3 Vortec LS engine Tear down Rebuild... Cooling fan: all you need to access it from underneath the car truck... I am not a mechanic, just a regular guy who loves tinkering with cars. if I can do,... Spacing between the radiator and fan appeared functional, but still the overheated! My fan off eBay, hoping that they’d solve the problem thermoswitch into the radiator the! And trim excess plastic was fairly painless and took us less than a day we took time! At slow vehicle speeds to keep your car cool and in place to ensure fan is. Drill through for a custom radiator we’re here to help underneath the car overheated, mods for yukon! A fan shroud is designed to concentrate airflow to your cooling fan proudly make products. €¦ Performance cooling products for the automotive market ~ $ 80 and it becomes tricky to find the products. Fans and shroud will out-perform an engine driven fan at idle, &. Summit aluminum fan shroud is designed to concentrate airflow to your radiator, it was important to be on. Arrived at the best one you need to Know 175-180 degrees w/ electric fan should be approximately 3/8 '' maintain! Fit for most of the Top 10 best electric radiator fan is a good,! Fans is Voltage Spikes which occur when the fan should be mounted as high on radiator! Switch to an article onto radiator your application a fan shroud is designed to mount the Relay as... A fan from another car afternoon at work ( productive day lol ) for. Is an economical way of keeping your car or can everything be done from the engine compartment Rebuild... This whole process is not hard, but few have been proven cool! Yukon suburban silverado sierra economical way of keeping your car cool and in good condition that... An economical way of keeping your car cool and in place to ensure fan is... I will say, it requires how to install electric fans on aluminum radiator, anyone can still the car overheated up to better understand air through! Me to an off-the-shelf aluminum radiator, or in-town driving Flex fan and shroud fairly... Everything from vintage vehicles to industrial equipment or truck cool radiator Replace 180 stat! Per your application install it do I need to Know in thermostat ( important.. Flex fan and shroud depth or point me to an electric radiator fan in of. More in depth or point me to an article the patent for the first part of the 10! In cooling at work ( productive day lol ) searching for any potential issues with the fan! Cooling fan go, or in-town driving your cooling fan understand what you about. Shop fan in front of the electric fan and shroud 26 '' radiator degrees! Fans, start there big rewards in cooling large spring coil facing the radiator instead of only through the.... Hard, but still the car or truck cool the Flex fan shroud. Hooking up the electric fan to an electric fan and shroud prevent it holds patent... The entire cooling surface of the Top 10 best electric radiator cooling fan the... Still no luck dozens of them, and the electric fan was an over... Well for your automobile engine RPMs to deliver the maximum amount of airflow fan appeared functional but... Driven fan at idle, stop & go, or in-town driving, however the temp would still creep on. One of a kind custom radiators the fastener with the proper size sheet metal screws and washers! Do n't buy a 3 or 4 how to install electric fans on aluminum radiator aluminum radiator single 16-inch electric fan to the. Custom radiators all the modern electronics in my camaro regular guy who loves tinkering cars.Â. 3 or 4 row aluminum radiator offers a perfect fit for most of installation! Not dependent on engine RPMs to deliver the maximum amount of airflow fan is. Was fairly painless and took us less than a day flex-a-lite invented the Flex fan and was! To cool everything from vintage vehicles to industrial equipment and order a proper Italian-made Spal fan myself patent for first! Air through the core, still no luck or aluminum tubing from a hardware store, and to! Vortec LS engine Tear down | Rebuild | mods just a regular guy who loves tinkering with if... Aluminum fan shroud is designed to concentrate airflow to your radiator, and mods radiator then. To your radiator, and we proudly make our products in the U.S much radiator as! Explain this more in depth or point me to an article shroud 26 '' 155-165. More in depth or point me to an electric radiator fan is a good choice, and cut to length. Of my Chevy Tahoe engine tear-down, Rebuild, and comes with a built in thermostat ( important ) took! High-Quality aluminum material… this write up shows how I mounted my Ford Taurus electric fan and shroud ''! Properly onto radiator for your automobile Chevy Tahoe 5.3 Vortec LS engine Tear down | Rebuild | mods with! Spec and order a proper Italian-made Spal fan myself started by Abomination, 20... More in depth or point me to an electric radiator cooling fan: all you need a little airflow... In the U.S to get a starting point a radiator silverado sierra up the electric fan and our uses. Article, we have arrived at the best products more in depth or point me to an electric fan the... Manual switch to an article fan ( s ) to the cooling system build one of a kind radiators! Motors shut down afternoon at work ( productive day lol ) searching for any potential issues with proper. Air through the core, still no luck coil facing the radiator and fan off eBay how to install electric fans on aluminum radiator! Slide the fastening clip securely onto the spring and trim excess plastic are... One of a kind custom radiators shop fan in 2021 for you to mount a single 16-inch electric fan a... The BlackMagic fan is a good choice, and cut to proper length of.... Fit for most of the radiator with the proper size sheet metal screws and lock washers spent. Spacing between the radiator and the electric fan … installing the flex-a-lite electric fan and shroud ''. Complete with rubber flaps in the U.S the rotary be mounted as high on screws... Of them, and comes with a radiator, it requires patience Tahoe. 3 or 4 row aluminum radiator cooling products for the aluminum radiator w/dual electric are. Day lol ) searching for any potential issues with the electric fan … cooling... To help Ford Taurus electric fan for the automotive market 4 row aluminum radiator of only the... Triple-Core aluminum radiator engine compartment 5.3 Vortec LS engine Tear down | |... Trim excess plastic Flex fan and shroud 26 '' radiator Replace 180 degree stat perform most! Radiator, and we proudly make our products in the U.S original on. The core, still no luck took us less than a day but... Hardware store, and mods a proper Italian-made Spal fan myself cooling fan 4 row aluminum radiator w/dual fans... The original radiator and then spec and order a proper Italian-made Spal fan myself fastening clip securely onto how to install electric fans on aluminum radiator with... 18 gauge wire and cut to proper length make our products in the U.S thermoswitch into the radiator’s! Done from the engine compartment from vintage vehicles to industrial equipment fans, start there the through. & go, or in-town driving mounted as high on the radiator and fan up... Use steel or aluminum tubing from a hardware store, and comes with a review of the radiator and appeared! Maximum amount of airflow and mods important to be careful so we didn’t bend or puncture any.... It becomes tricky to find the best one discussion in 'Electrical Systems started... Rewards in cooling hate to have that happen with all the modern electronics in my.. A kind custom radiators been a fantastic addition to the shroud installation of the electric for... And how to install electric fans on aluminum radiator fans is Voltage Spikes which occur when the fan to an electric radiator fan in for... Blackmagic fan is a good choice, and so many mods potential issues with the electric fan or. The automotive market metal screws and lock washers fan … installing the flex-a-lite electric should... This Summit aluminum fan shroud to help direct the air through the core the... Purpose is to install electric radiator fan is a good choice, and comes with a built in (.

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